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Gateway Consulting Group provides information management solutions for the chemical, energy, oil and gas and discrete manufacturing sectors.

Gateway offers an entire suite of advanced Microsoft 365 applications under the FACILEX® brand to automate key business processes in highly regulated industries. These applications provide a comprehensive framework for improving safety, performance, and compliance.

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From Data to Decisions: How AI and FACILEX® Transform SEG Sampling into a Strategic Best Practice

Industrial Hygiene SEG sampling is a proven way to protect workers from daily exposure risks, but its full value emerges when integrated into Process Safety Management (PSM). This post explores how combining AI agents with FACILEX® transforms SEG sampling from routine monitoring into a strategic best practice. By automating assignments, validating data, identifying exposure trends, and linking results directly to PHAs, MOCs, and incident investigations, organizations can move from data to decisions—strengthening compliance, workforce protection, and executive visibility within their PSM programs.

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Managing Personnel Changes in MOC Execution
Management of Change

Staying on Track: Managing Personnel Changes in MOC Execution

Even well planned MOC projects can run into delays when key participants become unexpectedly unavailable. Whether it’s due to vacation, illness, a leave of absence, or staff turnover, real-world disruptions to personnel are inevitable. When the individual responsible for a key MOC task becomes unavailable, the process doesn’t stop—but without the right system in place, progress can stall.

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industrial hygiene seg sampling
Process Hazard Analysis

Making Industrial Hygiene SEG Sampling a Best Practice in Process Safety Management

Industrial Hygiene SEG sampling is a critical but often underutilized component of Process Safety Management (PSM). This post positions SEG sampling as a best practice that enhances PHAs, validates controls, supports MOC decisions, and strengthens continuous improvement. By integrating exposure monitoring with OSHA and CCPS frameworks, organizations can elevate PSM programs beyond compliance and demonstrate leadership in worker protection.

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Supporting the Way Facilities Really Work
Management of Change

Flexible Assignments and Approvals: Supporting the Way Facilities Really Work

In the previous post we discussed the importance of automated task assignment recommendations. In this follow-up we take a closer look at the best practices for task assignments that include departments, roles or individuals. In addition, we examine the need to support complex business rules for task completion, review and approval.

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Smart Assignments for MOC Execution
Management of Change

From Scope to Action: Smart Assignments for MOC Execution

In a previous post, we explored how asset-based MOC scoping—especially when supported by AI agents—can dramatically reduce omissions and improve efficiency. But identifying what’s changing is only part of the Scoping Phase. In this follow-up, we take a closer look at how the generated action items are assigned and why getting this right is essential for ensuring an MOC project transitions smoothly through to Close-Out.

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How AI Agents Can Assist with MOC Risk Evaluation at Initiation
Management of Change

How AI Agents Can Assist with MOC Risk Evaluation at Initiation

As organizations look to streamline and strengthen their Management of Change (MOC) procedures, the role of AI is becoming increasingly compelling—particularly when it comes to evaluating risk during MOC initiation.
FACILEX® MOC supports the integration of AI services—such as Microsoft Copilot or custom GPT-based agents—so organizations can layer intelligence directly into the MOC procedure.

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Strengthening MOC Initiation with Strategic Risk Assessment
Management of Change

Strengthening MOC Initiation with Strategic Risk Assessment

Empowering MOC initiators to assess and rank the risk of a proposed change up front enables organizations to make informed go/no-go decisions early in the process. This embedded functionality helps streamline workflows, improve compliance, and focus attention where it matters most. The FACILEX® MOC solution includes comprehensive risk ranking features.

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Deploying an AI Agent for Smarter PSI Search in SharePoint
AI-PSM

From Metadata to Machine Learning: Deploying an AI Agent for Smarter PSI Search in SharePoint

In our last post, we explored how facility asset structures can transform SharePoint into a smart, context-aware platform for managing Process Safety Information (PSI). But even with a well-organized hierarchy, there’s still a bottleneck: finding the exact documents and/or data required for the project. In this post, we’ll walk through a real-world use case of deploying an AI Agent on top of SharePoint to assist in the PSI search and retrieval.

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Navigating PSI Through Asset Hierarchies
AI-PSM

Intelligent Search Starts with Structure: Navigating PSI Through Asset Hierarchies

In many facilities, the hard work of digitizing and vaulting Process Safety Information (PSI) has been done or is well underway. Engineering drawings, specifications, P&IDs, etc. are managed by EDM platforms like Microsoft SharePoint, providing a single source of truth. But for plant maintenance and engineering professionals, a pressing challenge remains: How do we intelligently search and select the critical process safety information needed in our day-to-day work?

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The Role of MOC in Capital Projects, Turnarounds, and Small Upgrades
Management of Change

Who Owns the Change?  The Role of MOC in Capital Projects, Turnarounds, and Small Upgrades

When large capital projects, maintenance turnarounds, and day-to-day modifications all intersect with the Management of Change (MOC) process, clarity matters. Without it, you risk duplicate effort, missed responsibilities, or worse — gaps in safety assurance.
In this post we examine how MOC behaves in these different settings, and how engineering and operational leaders can design their MOC systems to respond intelligently to context.

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The Potential of AI-Enhanced Asset-Based MOC Scoping
Management of Change

Management of Change: The Potential of AI-Enhanced Asset-Based MOC Scoping 

Many PSM-covered facilities still struggle with incomplete or incorrect MOC scoping due to the complexities of human error, varying levels of experience, and the sheer diversity of possible change scenarios. The good news is that Asset-Based Scoping, when done right, dramatically reduces those errors. And with the emerging role of AI Agents, there is now a clear opportunity to push the boundaries even further.

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How AI Can Help You Manage WIP Documents in MOC Projects
Management of Change

From Manual to Assisted: How AI Can Help You Manage WIP Documents in MOC Projects

As MOC processes grow more complex — and as regulatory and operational expectations increase — having an AI-powered assistant to help with data gathering, version control, and WIP tracking can be a major time-saver and risk reducer.
It won’t replace your expertise. It just gives you more bandwidth to focus on what matters: making the right decisions and keeping your facility safe.

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Where Does the Work Go? Managing WIP Documents in MOC Projects
Management of Change

Where Does the Work Go? Managing WIP Documents in MOC Projects

When a Management of Change (MOC) is initiated, one of the first and most essential activities is collecting and assembling documents and data relevant to the change.
All too often, MOC-related documents are scattered across email threads, personal drives, or temporary folders with little oversight. The result is fragmentation — and fragmentation in process safety management is a recipe for failure. The FACILEX® MOC solution tackles this challenge head-on with a comprehensive WIP folder structure built into each MOC project.

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SharePoint Delivers a Foundation for Process Safety Information Management
Process Safety Information

SharePoint Delivers a Foundation for Process Safety Information Management

Effective electronic document management underpins every element of risk-based process safety management, ensuring that critical information remains accurate, accessible, and actionable. By understanding what information must be included, maintaining records through the lifecycle of the process, and leveraging electronic platforms like SharePoint, facilities can ensure that PSI supports informed decision-making and sustained operational integrity.

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Launching an AI Agent PoC for RIK vs. MOC Classification
AI-PSM

Launching an AI Agent for RIK vs MOC Classification

This blog outlines a step-by-step approach for launching a proof-of-concept (PoC) AI agent that can assist in the classification of Replacement in Kind (RIK) vs Management of Change (MOC) using a combination of regulatory guidance, open frameworks, and real-world examples—while ensuring data confidentiality and cost efficiency.

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The Case for Evergreen Process Hazard Analysis (PHA)
Process Hazard Analysis

The Case for Evergreen Process Hazard Analysis (PHA)

A common challenge many companies face is extracting valuable information locked away in static PHA project files. Adopting an Evergreen PHA strategy establishes a foundation for operational excellence, knowledge retention, and continuous improvement. FACILEX® PHA offers a fully integrated evergreen solution to meet this need.

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Operational Excellence Through Structured Procedure Governance
Procedure Management

Operational Excellence Through Structured Procedure Governance

The Center for Chemical Process Safety (CCPS) Risk-Based Process Safety (RBPS) framework emphasizes that robust Procedures are critical for safe, consistent operations. Effective procedure management is not just about documentation—it’s about ensuring every procedure is created, stored, accessed, reviewed, and revised within a rigorously controlled system. FACILEX® Procedure Management embodies this principle by integrating technology with structured business processes to create a digital backbone for procedure lifecycle management.

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Management of Change

Why Management of Change (MOC) Isn’t a Workflow—And Why That Matters

The Management of Change (MOC) process is not a workflow. It is a business process lifecycle that demands structured flexibility. Understanding this distinction is critical if you’re trying to implement an effective and scalable MOC software solution. Lifecycle-based MOC processes such as FACILEX® MOC are essential for handling the diversity and risk profiles of PSM-covered changes.

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Implementing an Enterprise-Wide MOC Procedure
Management of Change

Implementing an Enterprise-Wide MOC Procedure

Creating “one MOC process to rule them all” doesn’t mean forcing every site into an identical mold. It means enabling a common framework that respects local realities—and that requires the right platform. With FACILEX®, corporate leaders can confidently deploy a unified MOC strategy that adapts to every site, streamlines compliance, and provides enterprise-wide insight—all without custom code.

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Management of Change

Leveraging AI Agents to Determine RIK vs MOC in PSM-Covered Facilities

The use of AI agents in decision-support roles like RIK vs. MOC classification stands out as a low-risk, high-impact opportunity. With the right training data, rulesets, and human oversight, these agents can improve consistency, reduce overlooked risks, and free up expert bandwidth for higher-value work. FACILEX® supports AI-PSM.

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Management of Change

From Blueprint to Startup: Embedding MOC in the Construction Phase

Management of Change (MOC) is often underutilized or implemented too late during facility construction—an oversight that can compromise process safety and lead to costly delays. In this post, we’ll explore why a robust MOC process is crucial during the construction phase of PSM covered facilities. FACILEX® provides a completely integrated solution for MOC.

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Risk Management That Pays: A Case for Insurers
Risk Management

Risk Management That Pays: A Case for Insurers

Risk management is not just about avoiding fines or catastrophic incidents—it’s about demonstrating organizational maturity. By fully integrating OSHA PSM and CCPS guidelines into a disciplined, transparent risk management process, facilities can unlock real business value. The FACILEX® Risk-Based Process Safety Suite provides a completely integrated solution for Risk Management.

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Multilingual Support Is Crucial in Process Safety Management
Process Safety Management

Multilingual Support Is Crucial in Process Safety Management

A Process Safety Management (PSM) platform that doesn’t speak the user’s language is a system at risk. By leveraging Microsoft 365’s multilingual capabilities—especially through SharePoint—safety professionals can implement global PSM initiatives that are inclusive, comprehensible, and effective across all operations. The FACILEX® Risk-Based Process Safety Suite supports multilingual requirements.

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What Makes Great MOC Software? Key Features and Functions for Process Safety Management
Management of Change

What Makes Great MOC Software? Key Features and Functions for Process Safety Management

When it comes to Process Safety Management (PSM), Management of Change (MOC) is one of the most critical elements for ensuring operational integrity, regulatory compliance, and workplace safety. At its core, MOC is a document management challenge—but one with significant implications for action tracking, accountability, and risk mitigation. FACILEX® MOC provides best in class features and functions read on.

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Improving Efficiency of Pre-Startup Safety Reviews (PSSR) in Process Safety Management
Pre-Startup Safety Review

Improving Efficiency of Pre-Startup Safety Reviews (PSSR) in Process Safety Management

Pre-Startup Safety Review (PSSR) is a critical component of OSHA’s PSM requirements, ensuring that new or modified processes are safely commissioned and integrated into operations. Here are some key tips that will significantly improve the efficiency of PSSRs while maintaining the rigor necessary to protect people, property, and the environment. A fully integrated PSM platforms like FACILEX® delivers all the elements needed to make these improvements sustainable and scalable.

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Management of Change

Navigating Fusion’s Complex Transition to Operation

Large capital projects often struggle with documentation that becomes siloed, with different contractors delivering pieces of the puzzle. Implementing a fully integrated electronic document management platform such as FACILEX® can provide a single coherent framework for all this data. A comprehensive historical and operational record for the entire lifecycle of the facility is invaluable for meeting commissioning targets and operational process safety.

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Divestitures: Preserving Process Safety Information (PSI)
Process Safety Information

Divestitures: Preserving Process Safety Information (PSI)

Divestitures represent a moment of strategic realignment—but they also pose a significant risk if Process Safety Information (PSI) is not managed with rigor. The successful transition of IT systems must go hand-in-hand with the secure preservation and transfer of PSI and corporate records. By taking a holistic and disciplined approach, organizations can safeguard operational continuity, uphold compliance, and lay a stable foundation for the future success of the newly independent business unit.

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Overcoming the Management of Change (MOC) Backlog
Management of Change

Overcoming the Management of Change (MOC) Backlog

Even with better intake logic, the goal to reduce the MOC backlog can only be achieved if the MOC procedure can be executed efficiently. That’s where Electronic Document Management (EDM) comes in. With EDM-based platforms like FACILEX®, organizations gain real-time visibility, clear accountability, and regulatory audit-readiness—while accelerating throughput of valid, high-quality MOC projects.

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Management of Change

The Critical Importance of Managing Scope in PSM Management of Change (MOC) Implementation

To be successful, organizations should set goals to implement their approved MOC procedure, using commercial, off-the-shelf software, on a reliable and secure electronic document management platform. Initially target MOC lifecycles for Permanent, Temporary and Emergency asset changes. Over time, organizations can build a robust, enterprise-wide PSM system using platforms like the FACILEX® Risk-Based Process Safety Suite for any additional lifecycles, document management requirements or cross-platform integrations.

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Management of Change

MOC is Essential – Know it’s Safe Before Making a Change

To meet both operational and compliance needs, Management of Change (MOC) business processes should be supported by systems that are purpose-built for robust Electronic Document Management (EDM). Pairing the transactional strengths of a CMMS with the information governance capabilities of an EDM based MOC platform such as FACILEX® provides the complete framework needed to manage change safely, responsibly, and transparently.

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psm
Process Safety Management

When Business is Stressed, Process Safety Management Matters More than Ever

While PSM always requires discipline and expertise, economic volatility and staffing reductions introduce elevated risks — including loss of institutional knowledge, growing backlogs, and weakened safety oversight. Strong leadership, risk-based prioritization, and employee support are essential to preserving PSM integrity under pressure. FACILEX® OMOC provides a complete solution for Organizational Management of Change and “Critical to Safety” status.

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Management of Change

Watch Out for the MOC Golden Handcuffs

An MOC system should do more than enforce compliance—it should empower continuous improvement. That means giving your team the tools they need to evolve the process internally, without needing to call in a developer every time a form field needs tweaking. FACILEX® MOC provides the capability for a trained user to configure most aspects of the business process, forms, templates, checklists and reports.

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The Importance of SOC 2 Type II Compliance for Cloud Service Providers
Cloud Services

The Importance of SOC 2 Type II Compliance for Cloud Service Providers

SOC 2 Type II compliance is an essential requirement for Cloud Service Providers (CSPs) looking to establish trust, secure customer data, and maintain a competitive edge in the market. By meeting the five Trust Service Criteria and undergoing rigorous third-party audits, CSPs can demonstrate their commitment to data security and operational excellence.

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Job Safe Analysis

The Importance of Job Safety Analysis in Process Safety Management

Job Safe Analysis (JSA) is a proactive method to identify potential hazards and mitigate risks associated with specific job tasks. By systematically evaluating job tasks and integrating procedures and training mechanisms, organizations can protect workers, prevent process-related incidents, and foster a culture of continuous improvement in safety performance. The FACILEX® Process Safety Suite offers a completely integrated solution for JSA.

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The Risk Reduction Trifecta: MOC, PHA, and Issue Management
Management of Change

The Risk Reduction Trifecta: MOC, PHA, and Issue Management

By integrating these three critical elements, organizations can build a more resilient and proactive PSM program that protects workers, assets, and the environment. The key to success lies in ensuring that identified risks are not just documented but actively managed through a fully integrated platform such as the FACILEX® Process Safety Suite.

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breaking the data silo - syndicating lessons learned
Lessons Learned

Breaking the Data Silo: How to Integrate Lessons Learned into PSM

The true test of a Process Safety Management System is not how well it investigates incidents or near misses and determines the causes, but how effectively the facility can learn from the experience. By breaking down data silos and syndicating Lessons Learned into all aspects of the facility’s PSM system facilities can transform incident investigation from a compliance exercise into a powerful driver of safety and operational excellence. FACILEX® provides a completely integrated solution for Lessons Learned.

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Corrective Action Requests

How Corrective Action Requests Drive Quality Improvement

The Corrective Action Request (CAR) process is a powerful tool within an ISO 9001 Quality Management System (QMS). By systematically identifying, documenting, and resolving nonconformities, CARs drive continual improvement, enhance customer satisfaction, and ensure compliance with ISO 9001 requirements. FACILEX® CA provides a complete solution for Corrective Actions.

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Standards and Practices

The Challenge and Impact of Standardizing Best Practices

Leveraging industry expertise to produce and maintain a comprehensive library of standards and practices is a complex, resource-intensive process. Organizations that have taken on the challenge shape the future of industrial best practices and process safety management. FACILEX® Standards and Practices provides a complete solution for these industry leaders.

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Incident Reporting

Driving Efficient Incident Reporting Using Lifecycles Adapted for Minor and Major Incidents

Effective incident investigation is a structured process that requires disciplined execution across its lifecycle. By adapting the approach for minor and major incidents and ensuring the closure of follow-up items, organizations can significantly enhance their process safety performance. FACILEX® Incident Reporting provides a completely integrated solution to drive continuous improvement and a stronger safety culture.

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Issue Management

The Critical Role of Issue Management in Process Safety: Closing the Loop on MOCs and PHAs

To manage issues and follow-up items effectively, the challenge is to break down data silos, improve data visibility, and gain real-time insights into outstanding risks. This level of integration enhances accountability, strengthens compliance, and drives continuous improvement in process safety. The FACILEX® Risk-Based Process Safety Suite, provides a completely integrated Issue management solution.

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Incident Reporting

Harnessing ChatGPT for Efficient Incident Reporting Data Visualization

Despite some limitations, ChatGPT shows immense potential for real-time data analysis and visualization in incident reporting. The FACILEX® Incident Investigation and Reporting solution supports seamless integration, with AI tools for generating incident reporting graphics in a fraction of the time. ​​

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Functional Safety Management

Functional Safety Management: A Critical Element in Risk-Based Process Safety

The American Institute of Chemical Engineers (AIChE) and its Center for Chemical Process Safety (CCPS) emphasize the importance of Functional Safety Management (FSM) in maintaining the integrity and reliability of Safety Instrumented Systems (SIS). By systematically managing the lifecycle of these systems, FSM helps prevent catastrophic incidents, thereby reinforcing the principles of risk-based process safety. FACILEX® FSM provides a completely integrated solution for Functional Safety Management.

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Choosing the Right Capital Project Lifecycle
Corrective Action Requests

The Vital Role of Corrective Action Requests in Pipeline Safety Management

The Corrective Action Request (CAR) process is a fundamental part of a Pipeline Safety Management System (PSMS) under API RP 1173. By systematically identifying, tracking, and implementing corrective actions, pipeline operators can enhance risk management, prevent incidents, and drive continuous safety improvements. FACILEX® CA provides a complete solutions for Corrective Actions.

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Corrective Action Requests

The Role of Corrective Action Requests in Risk-Based Process Safety

Corrective Action Request (CAR) is more than just a compliance tool; it’s a proactive mechanism for driving safety excellence. By integrating CARs into their Process Safety Management system, organizations can identify risks, implement corrective actions, and build a safer workplace. The FACILEX® Process Safety Suite provides a completely integrated solution for Corrective Actions Requests.

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Contractor Management

Navigating PSM: Essential Functions for Effective Contractor Management

PSM-covered facilities often rely on contractors to fill crucial roles in operations, maintenance, and construction. Ensuring contractors align with the facility’s safety objectives is vital to preventing accidents and maintaining overall operational integrity. The FACILEX® Contractor Management (CM) solution provides a completely integrated approach to address this key pillar of process safety.

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Connect - Data Mart

Harnessing a Data Mart for Seamless Data Exchange

By incorporating a Data Mart into your data sync strategy, you can enhance data exchange efficiency, ensure consistency, and improve the overall performance of a business process. FACILEX® users can leverage this approach to eliminate the need for costly and fragile platform integrations.

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The Strategic Advantage of a Compliance Solution
Compliance Initiatives

The Strategic Advantage of a Compliance Solution

Managing the accurate and timely reporting of complex and overlapping requirements to multiple government agencies is challenging. FACILEX® CI (Compliance Initiative) provides the necessary tools to address regulatory reporting and enhance process safety.

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What Regulatory Agencies Commonly Mandate Compliance Requirements?
Compliance Initiatives

What Regulatory Agencies Commonly Mandate Compliance Requirements?

There are several regulatory agencies engaged with the chemical process, pipeline, and energy sectors. Their role collectively is to ensure compliance with environmental laws, public safety, and national security. FACILEX® CI (Compliance Initiative) provides the necessary tools to address regulatory reporting and enhance process safety.

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what is replacement in kind
Capital Project

What is Replacement in Kind (RIK)?

Replacement in Kind (RIK) under OSHA’s PSM regulation streamlines maintenance by allowing certain replacements that meet original design specs to bypass the formal MOC process. This ensures safety and compliance without altering the system’s design or introducing new hazards.

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Audit Management
Audit Management

Audit Management – a Key Pillar in Risk-Based Process Safety

Through routine audits, organizations can ensure compliance, continuous improvement, and a systematic approach to identifying and mitigating risks in line with the CCPS pillars. Audit Management is thus a central tool for reinforcing and verifying each layer of process safety, ensuring a safer, more resilient operation across the board.

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Electronic Permitting

What are the Key Features of Electronic Permitting?

Electronic permitting transforms the typical manual, paper-based process into an efficient and transparent lifecycle. FACILEX® Electronic Permitting (EP) is integral to MOC and Capital Projects or available as a standalone solution.

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Choosing the Right Capital Project Lifecycle
Capital Project

Choosing the Right Capital Project Lifecycle

Choosing the appropriate lifecycle for a capital project is a critical success factor for managing large or small projects effectively. The FACILEX® Capital Projects solution supports multiple lifecycle options to meet an organizations’s procedural requirements.

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Process Hazard Analysis

Why Is Process Hazard Analysis (PHA) So Challenging?

Tackle the requirements of Process Hazard Analysis (PHA) by leveraging the user-friendly FACILEX® PSM suite of solutions. A fully integrated approach for facilities to maintain current PSI, and ensure evergreen PHAs and structured processes to ensure follow-up actions are closed-out and the evidence recorded.

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When Should MOCs be Initiated During a Capital Project?
Capital Project

When Should MOCs be Initiated During a Capital Project?

Retroactive MOC creation – attempting to convert completed work orders into MOCs – bypasses critical safety evaluations, approvals, and documentation, compromising both safety and compliance. The FACILEX PSM suite provides fully integrated solutions for Capital Projects and Management of Change (MOC) for seamless process management and regulatory compliance.

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Management of Change

Why is Management of Change (MOC) So Challenging

Discover how to navigate the complexity of the Management of Change (MOC) process with Gateway’s FACILEX® MOC solution. Out of the box MOC lifecycles, complete scoping checklists, assignment tracking and MOC project document management. Learn more!

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What is Process Hazard Analysis (PHA)?
Process Hazard Analysis

What is Process Hazard Analysis (PHA)?

Process Hazard Analysis (PHA) ensures that processes remain safe, compliant, and resilient in the face of evolving challenges. The FACILEX® PSM suite provides a fully integrated, evergreen PHA solution for systematically identifying and addressing potential risks. Learn how to foster a culture of safety and operational excellence.

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